The influence of precoating layers on the performance of water-based barrier coatings, TAPPI Journal January 2025

 


Application: Understanding of a precoating layer on the barrier performance of dispersion barrier coatings should give rise to new markets for paper in packaging. Using a highly refined cellulose layer as the precoating layer results in good oil/grease resistance and oxygen barrier, even after folding.

TAPPI conference proceedings and presentations, technical papers, and publication articles provide technical and management data and solutions on topics covering the Pulp, Paper, Tissue, Corrugated Packaging, Flexible Packaging, Nanotechnology and Converting Industries.

Simply select the quantity, add to your cart and your conference paper, presentation or article will be available for immediate download.
Author: Kritee Pokharel, Douglas W. Bousfield, and Jinwu Wang
The influence of precoating layers on the performance of wat
Cellulose nanofibrils (CNF) on paper have been demonstrated to be an effective barrier against oxygen and grease and have been shown to improve the barrier performance of dispersion-based barrier coatings. The potential to produce paper grades that have good oxygen, grease, and moisture barrier properties is clear, but a better understanding of the synergies between CNF, other coating layers, and water-based barrier coatings (WBBC) is needed to optimize these systems. Different coat weights of a commercial WBBC were applied to papers that have a range of different qualities and thicknesses of CNF precoating layers. The same WBBC was also applied to pigmented coated paper, with various types of pigments and latex levels. Samples were characterized in terms of grease resistance, water vapor transmission rate (WVTR), and oxygen transmission rate (OTR) before and after folding. The results were contrasted to cases where the WBBC was applied to the paper with no precoating layer. When the WBBC is applied on a CNF layer or the pigmented coating layer, the performance of the WBBC for the water vapor barrier improves a significant amount compared to when the WBBC is applied to the base paper with no precoating layer. This improvement likely comes from these precoating layers filling in the large paper pores, which leads to the WBBC forming a continuous layer at low coat weights. Folding decreases the moisture barrier performance to some degree, but the grease resistance is not influenced by folding when a CNF precoating layer is involved. Oxygen barrier properties are moderate for the CNF layer alone and are less than 5 cm3/m2/day when WBBC is coated on the CNF layer. This result likely comes from the barrier coating’s ability to repair defects in the CNF layer to stop the easy passage of oxygen in defect regions of the sample.
0.00

New Releases

TAPPI PRESS Catalog eBook 2024


Experience the Power of Publications in the 2024 TAPPI Press Catalog


Open
 

Kraft Recovery Boilers, Third Edition  


Sponsored by the Recovery Boiler Program R&D Subcommittee of the American Forest & Paper Association (AF&PA) and published by TAPPI Press.


Purchase
 

Handbook For Pulp and Paper Technologists (The SMOOK Book), Fourth Edition

The best-selling text to introduce the entire technology of pulp and paper manufacture.

Purchase
 

Guidelines for Safe Assessment and Operation of Yankee Dryers  


A project of the Yankee Dryer Safety & Reliability Committee.

Purchase
 

Check our newest additions.


TAPPI Press offers some of the most in-depth resources and references for the forest products and related industries. 

See More
   
 

Available for Purchase – Conference Proceedings


TAPPI maintains a record of key conference papers, presentations, and other conference publications, available for purchase in a variety of formats.

See More