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The use of a performance product is often associated with higher cost. However, the proper use of a cost vs. benefit analysis along with blend optimization has demonstrated that a cost reduction in polyethylene films can be realized. This paper illustrates a case study on how to design alternative high performance polyethylene blends. It is demonstrated that these high performance blends have improved product characteristics and increased throughput while, at the same time, reducing overall cost. The use of high performance product therefore may well be justified if it results in reduced overall cost of polyethylene films.
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