Improved Papermaking Using the Next Generation of Triple-Layer Forming Fabrics, 2005 Papermakers Conference

The current condition of the paper industry has forced the papermaker to exceed expectations for both sheet quality and machine efficiency. Only machines making the highest quality paper at the lowest cost and with the greatest efficiencies will survive in this increasingly demanding market. The focus of Albany International Forming Fabrics is the continued development of new products to target these objectives and provide value to the customer. This value, achieved through improved productivity, reduced raw materials, and reduced energy consumption, has driven these new product developments. The latest advancements in forming fabric technology utilize the InLine binder concept. This concept is unique in that it incorporates IWB (integrated warp binders) that are woven into the MD (machine direction) of the fabric. The outcome has been a new generation of triple-layer forming fabrics, which is repeatedly giving the papermaker improved first pass retention and/or reduced retention aid usage, increased drainage capacity, wet end cleanliness, and better sheet dryness into the press section. All of these benefits have led to a better formed sheet and savings to the papermaker as a result of reduced chemical usage, reduced energy consumption, and improved efficiencies.