Effect of Pulp Delignification Degree and Bleaching Process on an Eucalyptus Fiber Line Performance and Economic, 2007 Engineering, Pulping & Environmental Conference
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Industrially made kraft pulps obtained by a modified cooking process may contain 60-75 mmol/kg of hexenuronic acids (HexAs), which represents 6-7.5 kappa units. HexAs do not react with oxygen and very little of it is actually removed across the oxygen delignification stage, causing low efficiencies in the range of 25-35%. In this study, a thorough economical evaluation of the ECF bleaching processes was carried out, having none and double-stage oxygen delignification, when applied to eucalyptus pulps of kappa varying in the range of 14-21. The bleaching processes included sequences containing specific stages for HexAs removal (Z, A/D and DHT). The results indicated that fiber lines already equipped with oxygen delignification will benefit from terminating the cook at higher kappa numbers (17.5-21) and proceeding with the sequence DHT(PO)DP. A more thorough economic analyses for a green field mill, using WinGEMS simulation, suggested that cooking to lower kappa numbers generated higher revenue, free cash value and IRR at $40/MWH power sale value. Oxygen delignification showed a slightly higher revenue and IRR. The sequence O/ODHT(PO)DP at 14.1 kappa number had the highest IRR (14.28%) and A/D(PO)DP at 20.9 kappa number had the lowest IRR (13.52%).