Understanding and Addressing Varnish in Paper Machine Systems, 2008 PAPERCON Conference
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Free radicals formed by thermal and oxidative stresses are frequently the root cause for varnish and deposit formation in controlled crown rolls, winders, ENP’s and any other servo controlled hydraulic systems. Traditional methods of analyzing used oils, such as viscosity measurement, acidity or carbonyl oxidation, were originally developed for hydraulic oils based on Group I base oils and are usually inadequate to predict eminent field problems using Group II, III and IV base stocks. A more suitable method for monitoring paper machine oil acceptability in the field, particularly for the newer Group II and higher base stocks, is to measure depletion of the various antioxidant types present in the system. Also critical is the availability of new tests that allow varnish problems to be identified. This paper examines paper machine oil varnish from a well-rounded perspective to allow plants to predict the onset of this problem and take proactive steps to mitigate varnish.