Improved Strength and Adhesion: New EVA Material Developments for Thermal Lamination and Flexible Packaging Applications, 2016 PLACE Conference
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We have developed a class of new ethylene vinyl acetate (EVA) copolymers with high adhesion to substrates in the extrusion coating process. Using a laboratory set up designed to model the extrusion coating of EVA onto polymer films, we coated both conventional and high-adhesion EVA copolymers onto corona-treated polyester films, and measured the force required to separate EVA from the substrate. The force required to separate the improved EVA from the polyester substrate was approximately six times greater than the peel force measured with conventional EVA. Additional experiments were conducted on a commercial-scale extrusion coating line, where conditions were systematically varied. For corona-treated polyester films run during the commercial-scale trial, the force required to separate improved EVA from the substrate ranged from 2.5 to 3.5 times greater than comparable control films. Large increases in adhesion were also encountered when corona-treated films were chemically primed, and the EVA extrudate curtain was ozone treated.