Web lateral instability caused by nonuniform paper properties, TAPPI Journal January 2022



Application: Lateral web movement can cause misregistration in printing, as well as wrinkles and breaks in converting. These problems can be eliminated by reducing CD and MD variations in basis weight, caliper, and moisture. Precision measurement of the MD tension profile in the CD is critical in locating the source of the problem, and a mathematical model is helpful in guiding corrective measures.

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Author: Frédéric Paren, Jean Hamel, and David McDonald
Web lateral instability caused by nonuniform paper propertie
ABSTRACT: Lateral or cross-machine direction (CD) web movement in printing or converting can cause problems such as misregistration, wrinkles, breaks, and folder issues. The role of paper properties in this problem was studied by measuring lateral web positions on commercial printing presses and on a pilot-scale roll testing facility (RTF). The findings clearly showed that CD profiles of machine direction (MD) tension were a key factor in web stability. Uneven tension profiles cause the web to move towards the low-tension side. Although extremely nonuniform tension profiles are visible as bagginess, more often, tension profiles must be detected by precision devices such as the RTF. Once detected, the profiles may be analyzed to determine the cause of web offset and weaving problems.Causes of tension profiles can originate from nonuniform paper properties. For example, by means of case studies, we show that an uneven moisture profile entering the dryer section can lead to a nonuniform tension profile and lateral web movement. Time-varying changes in basis weight or stiffness may also lead to oscillations in the web’s lateral position. These problems were corrected by identifying the root cause and making appropriate changes. In addition, we developed a mathematical model of lateral stability that explains the underlying mechanisms and can be used to understand and correct causes of lateral web instability.
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