Formability and load-bearing capacity of multilayered paperboard in three-dimensional forming, TAPPI Journal August 2025

 


Application: This study researches the formability and robustness of multilayered paperboard in three-dimensional forming processes, achieving superior results to single-layer materials without additional adhesives or process steps. Manufacturers can enhance packaging quality and reduce environmental impact, offering sustainable, high-performing alternatives to plastic packaging. These findings align with global demands for eco-friendly solutions, meeting industry needs for cost efficiency, robust product protection, and adaptability to complex geometries.

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Author: Nicola Jessen and Peter Groche
Formability and load-bearing capacity of multilayered paperb
ABSTRACT: The forming of paper-based products presents significant challenges, including maintaining geometric integrity, managing springback, and overcoming instability limits. These arise from the material properties of paper, with its high anisotropy, inhomogeneity, and limited strain. Multilayered paperboard, formed without adhesives, offers a promising solution. By customizing layer composition and orientation, this approach leverages mutual fiber support to enhance forming properties. Experimental and numerical analyses reveal that adhesive-free bonding during deep drawing enhances the material’s formability and load-bearing capacity and reduces anisotropic springback. These innovations enable superior product protection compared to conventional industrial single-layered paperboard of similar thickness. This study demonstrates the advantages of tailored layer configurations for improved geometric precision and stability, providing a pathway for sustainable, high-performance packaging solutions.
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