Corrugated medium strength assessments in different flute structures, TAPPI Journal April 2026

 


Application: Given the proliferation of test methods assessing corrugating medium, this work helps those measuring paper performance understand how the different tests may relate in order to help focus the properties that a researcher or quality department may need to assess.

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Author: Benjamin Frank, Bobby Hughes, Eric Cooper, and Steve Searcy
Corrugated medium strength assessments in different flute st
ABSTRACT: Recent advancements in our ability to evaluate papers and our understanding of the mechanics of box failure have brought a renewed focus on measuring the performance of corrugated medium and an associated evolution of paper measurement approaches. This study evaluates the load curves, Hardness (where the fluted structure’s loading shifts away from an elastic response), and Concora medium crush test (CMT) values for a range of corrugated mediums in different common flute geometries. The shape of the load curve is a function of the geometry of the fluting profile and the relative stiffness of the paper, with smaller flutes and heavier papers reaching both the Hardness value and the ultimate load at lower deformation. Nonetheless, while the specific dynamics during the loading process vary, Hardness and CMT values correlate linearly between flute structures, even when testing specimens after different equilibration periods post-fluting. These correlations confirm the applicability of the standard A-flute CMT test to a broad range of papers and potential combined board flute structures, supporting quality assurance processes for medium production and optimization in corrugated board manufacturing.
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